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Scalable systems

Scalable Systems Tailored to Your Needs

Custom bioprocess systems meet pipeline, regulatory and capacity needs without sacrificing performance. Masterflex® is your one-stop shop delivering engineered-to-order (ETO) and configured-to-order (CTO) bioprocess solutions, including mixing, buffer preparation and TFF, all supported by single-use consumables and CFR Part 11-compliant automation.

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Custom Bioprocess Systems | Avantor
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Scalable mixing with low shear control

Magnetic mixers from 500mL to 2500L support gentle, high-performance blending for liquid-liquid or solids-liquid mixing with configure- and engineer-to-order flexibility.

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TFF systems for purification

Engineer fully automated TFF systems for hollow fiber or cassette filters, designed to support crossflow filtration application from research to manufacturing with recirculation up to 5,000 L/hr.

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Automated pumping and formulation

Design pump skids with integrated software and support for advanced control fluid transfer. Compatible with your choice of pump head, such as peristaltic, diaphragm or centrifugal.

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Dilution and conditioning on demand

Design inline dilution, conditioning or mixing systems for on-demand buffer or media preparation. Suitable for upstream and downstream processes with integrated controls.

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Expertly engineered to your specifications

Masterflex custom bioprocess systems are designed using a structured process that begins with your requirements and ends with a fully integrated validated solution. Our global team manages everything from component selection and chassis design to documentation and integrated systems support. Whether you need a turnkey setup or a specialty system, we work closely with your team to deliver performance, compliance and scalability.

Trusted process, proven outcomes

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Certified quality and documentation

All systems are built to ISO 9001 standards, with full support for FAT/SAT, user manuals, optional IQ/OQ documentation and CFR Part 11-compliant software, GAMP 5 and ISA88.

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Flexible software integration

Open-architecture software connects upstream and downstream systems, supports SCADA, integrates with customer platforms and is CFR Part 11-compliant.

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Dedicated engineering support

A dedicated project manager oversees your system from design to post-delivery, working closely with your team to ensure performance and compliance.

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Experience you can rely on

Masterflex has delivered over 850 systems worldwide, supporting small-scale builds to complex commercial installations. Backed by our cGMP manufacturing network, innovation centers and comprehensive supply capabilities.

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From concept to commissioning, our global team of engineers is ready to help design a solution tailored to your bioprocess. Whether you’re scaling up or optimizing an existing line, connect with us to get started.

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Featured resources

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Explore Masterflex’s full portfolio of single-use (SU) bioprocessing systems and mixing, filtration and fluid management solutions designed to scale with your process.

DOWNLOAD BROCHURE

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Learn how Masterflex’s partnership helped overcome TFF scale-up challenges with a custom SU system, improving yield, scalability and compliance.

READ CASE STUDY

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Find out how a hybrid buffer strategy model can help your team modernize buffer preparation to improve operational performance.

READ WHITE PAPER